2.9L & 3.0L V6 Tech General discussion of 2.9L and 3.0L V6 Ford Ranger engines.

How To: Cam Synchronizer Replacement

Thread Tools
 
Search this Thread
 
  #1  
Old 03-07-2009
Toreador4x4's Avatar
Member
Thread Starter
iTrader: (6)
Join Date: Apr 2007
Location: Livonia, MI
Posts: 3,958
Likes: 0
Received 3 Likes on 3 Posts
How To: Cam Synchronizer Replacement

I posted this here because more people will read it and i know if i post it int he how-to's itll never make it soo...

My cam synchro was going bad and squeaking like a mouse, so i decided to replace it today...

1. Unplug and remove the cam synchro stator. The stator is the sensor on top of the synchro held on by two 5.5mm bolts.
Name:  DSC00616.jpg
Views: 14608
Size:  47.1 KB

2. Rotate the engine until the cam synchro alignment tool falls in to the top of the cam synchro, this puts the motor at TDC. It doesnt matter if it is TDC on compression or intake.
Name:  DSC00608.jpg
Views: 16239
Size:  52.2 KB

3. Remove the 10mm bolt that holds the synchro in to the engone block and remove the synchro
Name:  DSC00601.jpg
Views: 14517
Size:  85.8 KB


4. Install the synchro tool onto the new cam synchro and install it in the engine with the arrow facing the rear of the vehicle, the synchro will turn about one "clock" position as it falls in to engage itself in the helical cut cam gear. If it does not go in and seat all the way to the block, try again, you may not be engaged in the oil pump drive.
Name:  DSC00610.jpg
Views: 13992
Size:  58.3 KB
Name:  DSC00612.jpg
Views: 14313
Size:  102.7 KB
Name:  DSC00606.jpg
Views: 14156
Size:  43.4 KB

5. Tighten down the 10mm bolt that holds the synchro in place and remove the tool.
Name:  DSC00625.jpg
Views: 16034
Size:  65.7 KB

6. Install the new cam stator and gently tighten the 5.5mm bolts.
Name:  DSC00620.jpg
Views: 13995
Size:  51.8 KB
7. Plug in the sensor wiring.

8. Make random videos with your camera...



Total time from start to finish: under 40 mins

Song: Woodstock Boogie-Canned Heat Live at Woodstock
 

Last edited by Toreador4x4; 03-07-2009 at 04:31 PM.
  #2  
Old 03-07-2009
Redneckstone's Avatar
Level III Supporter
iTrader: (2)
Join Date: Jun 2004
Location: usa
Posts: 24,936
Likes: 0
Received 8 Likes on 8 Posts
Looks good Just
 
  #3  
Old 03-07-2009
korey89's Avatar
Member
iTrader: (2)
Join Date: Mar 2008
Location: South, FL
Posts: 4,672
Likes: 0
Received 5 Likes on 5 Posts



Great tutorial man! I've been reading about changing it out and a lot of people do it without the tool and just use a marker to mark the direction of the old one. But man it looks sooo much easier if you just use the tool, did you buy it locally or find it online?


Also it should be said that you can find the Motocraft brand synchro on Rockauto's website for like $85.00 if I remember correctly, that's the cheapest I've found.
 
  #4  
Old 03-07-2009
Toreador4x4's Avatar
Member
Thread Starter
iTrader: (6)
Join Date: Apr 2007
Location: Livonia, MI
Posts: 3,958
Likes: 0
Received 3 Likes on 3 Posts
I paid $73.45 for the synchro and $58.19 for the stator, oh wait, i work at the dealer lol nvm.

the tool can be aquired with a Dorman synchro, they let me borrow it from the local Glendale auto supply, just buy one, use it and return it lol.
 
  #5  
Old 03-07-2009
04blackedge's Avatar
RF Veteran
iTrader: (13)
Join Date: Jan 2007
Location: Durham, NC
Posts: 23,426
Likes: 0
Received 6 Likes on 6 Posts
Nice writeup!
 
  #6  
Old 03-07-2009
04blackedge's Avatar
RF Veteran
iTrader: (13)
Join Date: Jan 2007
Location: Durham, NC
Posts: 23,426
Likes: 0
Received 6 Likes on 6 Posts
Originally Posted by Toreador4x4
I posted this here because more people will read it and i know if i post it int he how-to's itll never make it soo...
Oh really now...

https://www.ranger-forums.com/forum2...ad.php?t=81674
 
  #7  
Old 03-07-2009
Fenech627's Avatar
Member
iTrader: (1)
Join Date: Dec 2007
Location: Detroit, MI
Posts: 908
Likes: 0
Received 0 Likes on 0 Posts
Great write up for all us noobs out there! Thanks for taking the time to do it!
 
  #8  
Old 03-07-2009
socalintn's Avatar
Member
Join Date: Oct 2007
Location: Knoxville, TN
Posts: 132
Likes: 0
Received 0 Likes on 0 Posts
nice write up. my syncro cost me 175 at the stealership
 
  #9  
Old 03-07-2009
Toreador4x4's Avatar
Member
Thread Starter
iTrader: (6)
Join Date: Apr 2007
Location: Livonia, MI
Posts: 3,958
Likes: 0
Received 3 Likes on 3 Posts
Originally Posted by 04blackedge
DUDE!! you rock!
 
  #10  
Old 03-07-2009
0RangerEdge2's Avatar
Member
iTrader: (2)
Join Date: Jun 2005
Location: Ohio
Posts: 2,592
Likes: 0
Received 0 Likes on 0 Posts
Looks good Justin! The second video doesn't do your exhaust justice at all....but it does show that the DS tailpipe flows more.
 
  #11  
Old 03-08-2009
Toreador4x4's Avatar
Member
Thread Starter
iTrader: (6)
Join Date: Apr 2007
Location: Livonia, MI
Posts: 3,958
Likes: 0
Received 3 Likes on 3 Posts
yeah, im not sure why the drivers side flows more, i think when the backyard mullet y-pipe was made, the pipe is stuck too far into the passenger side pipe. oh well, itll be changed in the next few weeks i do beleive
 
  #12  
Old 03-08-2009
0RangerEdge2's Avatar
Member
iTrader: (2)
Join Date: Jun 2005
Location: Ohio
Posts: 2,592
Likes: 0
Received 0 Likes on 0 Posts
Haha. I look forward to hearing the new one when it goes on.
 
  #13  
Old 07-06-2009
Join Date: Dec 2008
Location: Orlando, Fl.
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
My truck is having the same problem now, I cant seem to find the synchro on my engine where is it exactly, and do i have to remove anything to get to it?
 
  #14  
Old 07-15-2009
Join Date: Dec 2008
Location: Orlando, Fl.
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Nvrmnd I found it. bought the synchro and stator from a ford dealership, found out that one dealer charges more than the others. Got the stupid tool and when i took off the stator found out that my truck was already at TDC, what luck right. took me bout 45 minutes.
 
  #15  
Old 07-22-2009
Daily Driver's Avatar
Member
Join Date: Oct 2007
Location: NH
Posts: 191
Likes: 0
Received 0 Likes on 0 Posts
Great tutorial, thanks!
 
  #16  
Old 04-11-2015
Carpster's Avatar
Member
Join Date: Nov 2013
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
I have a 1999 Ford Ranger with a 4.0 and I cannot get the synchronizer to come out. It is loose and comes up but it doesn't seem like I have clearance to totally remove it. Am I going to have to remove the heads in order to get this part off?
 
  #17  
Old 06-08-2015
mrteetd's Avatar
Member
Join Date: Jun 2015
Location: Gambrills Maryland
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
I have a 2004 Ford Ranger 3.0 and after I changed the Camshaft Synchronizer, (by the way of Toreador4x4 ) the valves were ticking louder than normal, like right before the Camshaft synchronizer went out. Will this ticking go away, or am I off a tooth? Plenty of oil, and radiator fluid. Thanks in advance. I don't want to run the engine too long if its wrong.
 
  #18  
Old 12-30-2017
Jridgell97's Avatar
Member
Join Date: Dec 2017
Location: Saint inigoes MD
Posts: 9
Likes: 0
Received 3 Likes on 2 Posts
I found the cam pos sensor, synchronizer, and alignment tool all in alil kit at Napa for $62.99. All I use is Napa great quality parts for good prices
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Daily Driver
2.9L & 3.0L V6 Tech
17
07-27-2023 03:30 PM
volcycle
General Technical & Electrical
20
07-21-2020 02:25 PM
destroyer000
OLD - Engine & Drivetrain
7
06-07-2016 08:05 PM
245Ranger
2.9L & 3.0L V6 Tech
15
03-12-2012 02:34 PM
04blackedge
Engine & Drivetrain
0
03-07-2009 07:05 PM



Quick Reply: How To: Cam Synchronizer Replacement



All times are GMT -6. The time now is 03:39 AM.