manual transfer case repair - Ranger-Forums - The Ultimate Ford Ranger Resource


Drivetrain Tech General discussion of drivetrain for the Ford Ranger.

Reply
 
LinkBack Thread Tools Search this Thread
  #1  
Old 11-01-2013
08rangerdan's Avatar
Member
Thread Starter
 
Join Date: May 2009
Location: London/Cambridge Ontario
Posts: 323
manual transfer case repair

Im currently running a 1354m but ive developed some critical rear case damage at the flange and need a new rear half case.. Can somebody verify if a rear case half from an electric shift will bolt up to the manual case and guts? I can build up and plug the electric shift motor input hole easily enough, but i cant determine if any of my shift internals will interfere with the electric shift case half. My worst scenario is that there are incomplete machining done to the electric half that wont allow my manual components to be seated into certain bores. If i can remember though.. And i cant. I believe all the manual shift components are up front in the front half case and the main shift fork guide rod goes from front to back. The rod may likely be a universal component, so i imagine it may work but i suspect extra machining is done to the auto t case for some type of helical gear to actuate the forks on the guide rod.. In my case a boss is clearly visible pertruding from the rear case internally (bottom image) It is machined flat and i believe it only serves to keep the guide rod seated in the front of the case while assembled. Looking at my manual case i can clearly see the exterior of the manual and electric cases are the same. Except the manual case has the shift motor location un-machined. Ill post a pic so you can see the similarity.











Attached Thumbnails
manual transfer case repair-dsc00942.jpg   manual transfer case repair-dsc00807.jpg   manual transfer case repair-dsc00776.jpg   manual transfer case repair-dsc00773.jpg   manual transfer case repair-dsc00738.jpg  

manual transfer case repair-dsc00740.jpg  

Last edited by 08rangerdan; 11-01-2013 at 09:59 AM.
Reply With Quote
  #2  
Old 11-01-2013
08rangerdan's Avatar
Member
Thread Starter
 
Join Date: May 2009
Location: London/Cambridge Ontario
Posts: 323
The very bottom image is the rear case to be replaced . Maybe someone has an electric model pulled apart so we can compare the guts??????!
Reply With Quote
Reply

Related Topics
Thread Thread Starter Forum Replies Last Post
make your electronic transfer-case a manual transfer-case 09sport New Ideas 3 01-15-2011 04:28 PM
auto transfer case or manual ranger guy2 General Ford Ranger Discussion 13 02-03-2008 06:24 PM
manual transfer case exploder01 Drivetrain Tech 35 11-12-2007 08:49 PM
Manual shift transfer case question. whippersnapper02 Drivetrain Tech 8 09-04-2007 01:44 PM
3" Body Lift with Manual Transfer case??? FlounderFX4 1" & 3" Body Lifts 10 10-14-2006 12:49 PM


Thread Tools Search this Thread
Search this Thread:

Advanced Search

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off



All times are GMT -6. The time now is 05:16 AM.


We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites.