OHC Wiring issues
#1
OHC Wiring issues
Just installed my OHC (from a 98 Explorer into a 2005 Ranger). Followed the write-ups I've seen posted here about the wiring changes for 04-06. Only my dome & OHC lights work, nothing else. No read out of any sort on the temp & directions. Yet, when I bench test the unit, everything works. Any ideas where I can start?
Here's the wiring I used:
2004 & Newer Ranger Differences:
There are a few differences for 2004+:
Console Power (Explorer Yellow/Gray at console): 2003 and older Ranger's use the Yellow/Black wire at the radio harness. 2004 and newer Ranger's use the Black/Pink wire at the radio harness.
Speed Sensor Input (Explorer Gray/Black at console): 2003 and older Ranger's use the Gray/Black wire at the GEM. 2004 and newer Ranger's use the Gray/Black wire at the Smart Junction Box (brown connector).
Map Light Power (Explorer Lt. Green/Orange at console): 2003 and older Ranger's use the Lt. Green/Orange wire at the dome light. 2004 and newer Ranger's use the Lt. Green/Orange wire at the dimmer module.
Black (BK) - ground (mounted to the mounting bracket)
Yellow/Gray (YE/GY) - console electronics power (goes behind the radio) 2004 and newer Ranger's use the Black/Pink wire at the radio harness
Blue/Red (BL/RD) - console display dimmer input (goes behind the radio)
Green/Orange(GN/OR) - Map light power (goes to the dome light) 2004 and newer Ranger's use the Lt. Green/Orange wire at the dimmer module.
Black/Blue(BK/BL) - Dome light power (goes to the dome light)
Lt. Blue/White (BL/WH) - Temp sensor (front of the truck)
Lt. Blue/Yellow (BL/YE) - Temp sensor (front of the truck)
Gray/Black (GY/BK) - speed sensor (not used by some, but necessary) (goes behind the radio.
then i ran the yellow/gray, blue/red, and gray/black wires through the headliner. 2004 and newer Ranger's use the Gray/Black wire at the Smart Junction Box (brown connector).
Here's the wiring I used:
2004 & Newer Ranger Differences:
There are a few differences for 2004+:
Console Power (Explorer Yellow/Gray at console): 2003 and older Ranger's use the Yellow/Black wire at the radio harness. 2004 and newer Ranger's use the Black/Pink wire at the radio harness.
Speed Sensor Input (Explorer Gray/Black at console): 2003 and older Ranger's use the Gray/Black wire at the GEM. 2004 and newer Ranger's use the Gray/Black wire at the Smart Junction Box (brown connector).
Map Light Power (Explorer Lt. Green/Orange at console): 2003 and older Ranger's use the Lt. Green/Orange wire at the dome light. 2004 and newer Ranger's use the Lt. Green/Orange wire at the dimmer module.
Black (BK) - ground (mounted to the mounting bracket)
Yellow/Gray (YE/GY) - console electronics power (goes behind the radio) 2004 and newer Ranger's use the Black/Pink wire at the radio harness
Blue/Red (BL/RD) - console display dimmer input (goes behind the radio)
Green/Orange(GN/OR) - Map light power (goes to the dome light) 2004 and newer Ranger's use the Lt. Green/Orange wire at the dimmer module.
Black/Blue(BK/BL) - Dome light power (goes to the dome light)
Lt. Blue/White (BL/WH) - Temp sensor (front of the truck)
Lt. Blue/Yellow (BL/YE) - Temp sensor (front of the truck)
Gray/Black (GY/BK) - speed sensor (not used by some, but necessary) (goes behind the radio.
then i ran the yellow/gray, blue/red, and gray/black wires through the headliner. 2004 and newer Ranger's use the Gray/Black wire at the Smart Junction Box (brown connector).
#2
#3
#5
Guys, I bench tested the OHC with the wiring harness connected, the display and lights worked fine. Installed it, wired it, only the lamps worked, nothing else, Took it back out and retested the unit only (no wiring harness) and it worked again. Put it back into my truck and same results, only the lamps work. I've checked & rechecked wires. I'll have to run tests on every wire to make sure the pin connector is not wired wrong. Thanks for all the suggestions, keep'em coming!
#6
#7
just to make sure, this may be crazy to ask. but you are turning the ignition on right? just had to ask. lol. that would prevent it from working. it just sounds to me like the power wire for the Console is messed up or something.. especially if it works when you test it...
#9
#11
Well, when all goes wrong, start over! This will really make you laugh. I replaced my radio a few months ago with an Alpine unit. It came with a new pigtail that hooked into my existing harness. What I finally realized is that the color of the wires I was looking at on the back of the radio were for the pigtail, not the truck! The switched 12vdc source actually is a red wire and not pink/black. Switched the 2 and , whalla, everything works. Now I just have to calibrate the compass and permanent mount the temp sensor. Thanks to all for the advice. Feel like a dumb A**!
#13
If you don't mind, I have one more question. I got everything hooked up & working except one wire, a gray/black from the OHC to Speed Sensor Input. Again,this is what I been following:Speed Sensor Input (Explorer Gray/Black at console): 2003 and older Ranger's use the Gray/Black wire at the GEM. 2004 and newer Ranger's use the Gray/Black wire at the Smart Junction Box (brown connector). On my 2005, I found the fuse panel & connectors on the pass side kick panel but which brown connector (there are 3 large ones) or which wire is my speed sensor input? My temp changes but in relative little increments which might be ok so I figured this last wire might be the difference. Thanks for all your help on this.
#14
oh, it's no problem buddy. the wire that your looking for is connected to the box that runs vertical on the passenger side kick panel. it's the only box of 4 on that side that is at a different angle than the others. it's closet to the front of the truck. the shell of it is dark brown. hope that helps.. lol. your going to have to remove all the plastic guard that covers that side of the floor board. lemme know if you figure it out. i'd take a picture of it, but i've only got my cell phone right now so..
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