custom A-pillar & lower center dash Gaugepod build & install
#1
custom A-pillar & lower center dash Gaugepod build & install
I decided to add 4 gauges to my 2006 B-series. oil pressure, fuel pressure, vacuum and voltage.
I bought some spare parts (2 drivers side a-pillars), and I went to a local junk-yard to see what I could do in terms of replacing the lower center dash insert. From the factory this came with an ashtray, and the "airbag deactivation switch" for the passenger side. I don't ever have passengers, and I could care less if this feature works or not. (I'm actually considering removing the airbag all together- but that's a different story.) I also don't need an ashtray (don't smoke). I brought home some similar panels from junk trucks.
I took a pod from a different car, cut it up and taped things together
Just trying to get a good alignment here.
Glued everything on, so I could start fiberglassing
final alignment
held things in place overnight
side view
I bought some spare parts (2 drivers side a-pillars), and I went to a local junk-yard to see what I could do in terms of replacing the lower center dash insert. From the factory this came with an ashtray, and the "airbag deactivation switch" for the passenger side. I don't ever have passengers, and I could care less if this feature works or not. (I'm actually considering removing the airbag all together- but that's a different story.) I also don't need an ashtray (don't smoke). I brought home some similar panels from junk trucks.
I took a pod from a different car, cut it up and taped things together
Just trying to get a good alignment here.
Glued everything on, so I could start fiberglassing
final alignment
held things in place overnight
side view
#2
connector with resistors
slightly bent towards the driver (using PVC pipes)
gauge pod design
Here is the center portion for under the dash. I was replacing the airbag switch, so I needed to reverse engineer the way the RCM interprets the switch, and feed it a signal it was happy with. After looking at the tech schematic and taking some measurements, I went with 2 1000 ohm resistors. I wired them into the hard-shell so I could fool the RCM into thinking the switch was still there.
#5
#6
next, I had to modify the fuel rail so I could get fuel pressure. I grabbed some of the end-caps from similar 4.0L fuel rails at my local junk yard. These are some sort of brass/bronze material with a plating. I used my tig welder to braze a nut on the end so I could read fuel pressure at the fuel rail. I replaced the factory shrader fitting.
#8
#10
I painted the center lower dash piece with chromabase OEM exterial metallic (dark shadow grey) and then USC "glamour" urethane clear....
The small hole on the pod was so I could access the screw hole (you can't really see it when installed) I put a pvc pipe there as a guide when I'm screwing it down.
The small hole on the pod was so I could access the screw hole (you can't really see it when installed) I put a pvc pipe there as a guide when I'm screwing it down.
#14
I am trying to understand what I want to do with the lower center console next. I am thinking of fabricating a new one.
#15
Moderator
iTrader: (1)
If it's anything like the late 80's to early 90's Ford vehicles were, I should be able to handle it. But I need to dive into my factory diagrams to really see how Ford set this up in 2003.
#16
I have a few A-pillars if anyone wants to learn how to do this for a very cheap investment: Please see here-
https://www.ranger-forums.com/interi...8/#post2163618
https://www.ranger-forums.com/interi...8/#post2163618
#18
I have extra pillars that should fit a 2003 if you want to use this time to learn how to do this for cheap..
https://www.ranger-forums.com/interi...e-pods-155998/
https://www.ranger-forums.com/interi...e-pods-155998/
#19
Old Guy User…
iTrader: (12)
I have extra pillars that should fit a 2003 if you want to use this time to learn how to do this for cheap..
https://www.ranger-forums.com/interi...e-pods-155998/
https://www.ranger-forums.com/interi...e-pods-155998/
Thanks for the offer but for now I have enough projects !
Stay Safe !
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