Project Logs For detailed builds specific to the Ford Ranger, one thread per vehicle please.

Dewey's 05 Edge Build & SAS

Thread Tools
 
Search this Thread
 
  #526  
Old 12-21-2016
seed60's Avatar
RF Veteran
iTrader: (15)
Join Date: Jun 2008
Location: Mooresville, NC
Posts: 5,584
Likes: 0
Received 0 Likes on 0 Posts
This thing is going to look awesome.

Whoever is under the truck in that one pic is crazy. I would never trust jackstands on those little ****.
 
  #527  
Old 12-21-2016
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
Thanks! Tbh, I never even knew that was a lift point. He's the one that told me about it and insisted on using it.
 
  #528  
Old 12-21-2016
Fordzilla80's Avatar
Moderator
iTrader: (1)
Join Date: Dec 2010
Location: Florida
Posts: 2,800
Received 449 Likes on 381 Posts
Originally Posted by seed60
This thing is going to look awesome.

Whoever is under the truck in that one pic is crazy. I would never trust jackstands on those little ****.
That's me.

I've used that same spot for my jack stands on my truck for the last six years. Never once had any issues with the "tit" deforming or stress cracking. If you're worried about the truck slipping off, that's what the e-brake and wheel chocks are for. The truck was chocked from both sides. It wasn't going anywhere. I don't mess around with jack points on my truck or anybody else's. There's a reason you're supposed to shake the truck before you get under it to make sure it's stable. And this truck was 100% stable.
 
  #529  
Old 12-21-2016
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
Just the people working on it weren't all that stable!
 
  #530  
Old 01-01-2017
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
Got my new T-Case shift boot done. Thanks to Shaun for grabbing one for me.


 
Attached Thumbnails Dewey's 05 Edge Build & SAS-20161231_162955_zpsklzropfx.jpg   Dewey's 05 Edge Build & SAS-20170101_175133_zpsrpvol1ji.jpg   Dewey's 05 Edge Build & SAS-20170101_175058_zpsiayq5tyy.jpg  
  #531  
Old 01-02-2017
Fordzilla80's Avatar
Moderator
iTrader: (1)
Join Date: Dec 2010
Location: Florida
Posts: 2,800
Received 449 Likes on 381 Posts
Lewks Gewd!
 
  #532  
Old 01-02-2017
seed60's Avatar
RF Veteran
iTrader: (15)
Join Date: Jun 2008
Location: Mooresville, NC
Posts: 5,584
Likes: 0
Received 0 Likes on 0 Posts
Awesome. Got any pics of how you relocated the tcase shifter under your console?

I still need to do mine but i just have the cupholders. That F150 boot makes it look legit.
 

Last edited by seed60; 01-02-2017 at 07:56 PM.
  #533  
Old 01-03-2017
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
This is the best I've got of it. Just took a piece of plate and bent it into a "N" so now it comes out the side. One side bolts to the t case nub and the other side bolts to the shifter.
 
Attached Thumbnails Dewey's 05 Edge Build & SAS-20161220_203127_zpsgkrfxd0b.jpg  
  #534  
Old 01-27-2017
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
Update time. With everything going on with the new house lately, finally got around to swapping the 9.25 in and getting the internals for the D44 ordered. Had an axle seal leaking on the 8.8, so I figured I may as well swap out the rear rather than take it all down to swap it in another month or so.
Name:  20170121_113623_zpskmyhgu0u.jpg
Views: 207
Size:  328.9 KB
Name:  20170121_113639_zpsn4hxun8l.jpg
Views: 198
Size:  328.9 KB
Got a little help from my niece too.

Then I got it in and set, but the Dodge springs shifted the rear axle back about 3" which made my drive shaft extend out to the point the slip joint wobbled. That and a rear u joint that was slightly too small caused a terrible vibration at anything over 30mph.
Name:  20170122_120854_zps2s1ajpzf.jpg
Views: 205
Size:  354.2 KB
Name:  20170121_180122_zpsh9izihxd.jpg
Views: 208
Size:  318.8 KB

So I then pulled the spring packs apart and used the ranger leaf as the top one to recenter the axle. I also added my AAL and overload leaf from the ranger pack to make a new, much softer leaf pack.
Name:  20170125_215654_zps88adkpnq.jpg
Views: 196
Size:  234.5 KB
Name:  20170126_072243_zpsjfr7u8fn.jpg
Views: 222
Size:  247.7 KB
Name:  20170125_215725_zpsra2asrmf.jpg
Views: 218
Size:  258.5 KB

Gotta say I love the look of the G2 cover on the E4 axle
Name:  20170121_213927_zpstjnkv9nl.jpg
Views: 231
Size:  264.2 KB
This picture was taken before I centered the axle in the wheel well and had to use the Dodge lift block to make the tires clear the back of the fender.

And here is what I decided to use for the D44 internals. I did go with another truetrac despite my inner cheapness trying to come out and get an Aussie Locker.

the truetrac has a $50 rebate on it to soften the blow.
 

Last edited by Dewey; 01-28-2017 at 05:58 PM.
  #535  
Old 01-28-2017
seed60's Avatar
RF Veteran
iTrader: (15)
Join Date: Jun 2008
Location: Mooresville, NC
Posts: 5,584
Likes: 0
Received 0 Likes on 0 Posts
Looks much better centered up in the wheel well. What's the bolt pattern on those axles?
 
  #536  
Old 01-28-2017
UltraHDGames's Avatar
Member
Join Date: Aug 2014
Location: Steinbach
Posts: 336
Likes: 0
Received 2 Likes on 2 Posts
Going to be interesting once you flex, looks good though!
 
  #537  
Old 01-28-2017
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
Originally Posted by seed60
Looks much better centered up in the wheel well. What's the bolt pattern on those axles?
They're 5x5.5

Originally Posted by UltraHDGames
Going to be interesting once you flex, looks good though!
How so? Shouldn't have an issue with flexing the back now
 
  #538  
Old 01-30-2017
UltraHDGames's Avatar
Member
Join Date: Aug 2014
Location: Steinbach
Posts: 336
Likes: 0
Received 2 Likes on 2 Posts
Won't the tires flex right into the box sides?
 
  #539  
Old 01-30-2017
INT3RC3PTOR's Avatar
RF Veteran
iTrader: (4)
Join Date: Jul 2005
Location: Minnesooooota
Posts: 8,201
Likes: 0
Received 2 Likes on 2 Posts
lewking good!
 
  #540  
Old 01-30-2017
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
Originally Posted by UltraHDGames
Won't the tires flex right into the box sides?
Not after I lift it up some more. If I think I'll have an issue, I'll put some bump stops on there

Originally Posted by INT3RC3PTOR
lewking good!
Thanks!
 
  #541  
Old 01-30-2017
BDod's Avatar
Member
Join Date: Sep 2014
Location: Uniontown, OH
Posts: 276
Likes: 0
Received 0 Likes on 0 Posts
Looking real good, man. I usually don't like a cab on Rangers, but your build makes it work. That differential looks tough.
 
  #542  
Old 01-30-2017
00GreenRanger's Avatar
Level III Supporter
Join Date: Nov 2011
Location: North Bend, WA
Posts: 1,350
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by UltraHDGames
Won't the tires flex right into the box sides?
As the axle moves up, the top of the tire moves in so it should clear. It'll rub at full flex but 31's and up do anyways.

Dewey what's the WMS to WMS measurement on that rear axle
 
  #543  
Old 01-31-2017
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
I'm not too certain about the width. I should have measured it before I put it in Sam, I just know it's really wide.
 
  #544  
Old 01-31-2017
mazdaman96's Avatar
Member
Join Date: Apr 2011
Location: Ontario , Canada
Posts: 48
Likes: 0
Received 0 Likes on 0 Posts
great looking truck , that rear axle sure is wide , if you dont want to shorten it ,why not change the box side ti stepside panels , they will cover the wheels nicely and give the truck an amazing look . a step side fleet side bed , one of a kind
 
  #545  
Old 02-01-2017
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
I'm leaning more to getting a wider set of flares for all 4 corners.
 

Last edited by Dewey; 02-01-2017 at 06:42 AM.
  #546  
Old 02-02-2017
00GreenRanger's Avatar
Level III Supporter
Join Date: Nov 2011
Location: North Bend, WA
Posts: 1,350
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by Dewey
I'm leaning more to getting a wider set of flares for all 4 corners.
Looking at the ones Mike used? They look like a good option. I will probably use them as well
 
  #547  
Old 02-02-2017
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
Yeah, I'm planning on running the ones he used. They're over 4" wide so it'll be a good improvement over the factory flares
 
  #548  
Old 02-12-2017
Pops61's Avatar
Member
Join Date: Dec 2016
Location: Orlando,FL
Posts: 4
Likes: 0
Received 0 Likes on 0 Posts
Really enjoying the build and pictures! Recently bought a 2003 Edge step-side and getting lots of good ideas. Congrats on your marriage and upcoming baby! I am in Orlando, I'll have to go to one of the meets. I may be 61, but I'm not dead yet!
 

Last edited by Pops61; 02-12-2017 at 02:37 PM.
  #549  
Old 02-20-2017
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
Thanks.

Ordered my front springs today and ordered the PSC fittings for the Toyota box too. In case you ever consider getting something from PSC, they way over charge for shipping. It was $20 for shipping on 3 little pieces of metal. The parts themselves, however are pretty fair. Hopefully get the front axle back this weekend so I can set up my game plan for the swap.
 
  #550  
Old 02-25-2017
Dewey's Avatar
@THE_ALMIGHTY_E4_RANGER
Thread Starter
iTrader: (6)
Join Date: Feb 2013
Location: Arcadia, Fl
Posts: 2,334
Received 34 Likes on 32 Posts
The SAS is very quickly approaching. Will be tackling a majority of the swap this coming weekend. Springs and PSC fittings have all arrived, just waiting to get my axle back.
And here's this for if you didn't think I'd get much flex out of the rear. This is the ditch in front of my house.
Name:  IMG_1913_zps9ibgqnff.jpg
Views: 216
Size:  150.7 KB
Name:  20170225_190833_zps6iiinj3y.jpg
Views: 195
Size:  286.4 KB
Name:  20170225_190858_zpsied2oc6h.jpg
Views: 209
Size:  233.0 KB
 

Last edited by Dewey; 02-26-2017 at 07:27 AM.


Quick Reply: Dewey's 05 Edge Build & SAS



All times are GMT -6. The time now is 07:15 PM.