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Yamaha Rhino R1 Street Bike Project

  #101  
Old 04-10-2009
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Maybe you could use some wood blocks, c clamps, and a little silicone to shut the ends off.

Or maybe you could drill a hole in it and use a dent puller to pull it out. Then weld the hole over.
 
  #102  
Old 04-10-2009
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Originally Posted by seed60

Or maybe you could drill a hole in it and use a dent puller to pull it out. Then weld the hole over.

I thought about doing that. Its creased pretty bad.

I also thought about cutting it off right above the header and taking a shot at making custom headers. I will see what used after markets are going for and what a exhaust kit is before going that route.

They say as long as the headers are the same lenght into the collector it don't matter.
 
  #103  
Old 04-10-2009
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Are you just going to do the header, or a full system? a header will probably run you around 400-600, and a full system around $1000+. Might be cheaper down there, but I know that's what it will run around here.
 
  #104  
Old 04-10-2009
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Originally Posted by chainfire
Are you just going to do the header, or a full system? a header will probably run you around 400-600, and a full system around $1000+. Might be cheaper down there, but I know that's what it will run around here.
I already have the silencer for it so all i need is a header.

I am wanting a used one, cheaper the better lol
 
  #105  
Old 04-12-2009
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Started on the cage yesterday. Starting to look like something




 
  #106  
Old 04-12-2009
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Good to see some progress. 6 weeks and we will so what it can do!
 
  #107  
Old 04-12-2009
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so josh the regular plastics are going to be able to fit on the cage ?
 
  #108  
Old 04-12-2009
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Originally Posted by justinjc1
so josh the regular plastics are going to be able to fit on the cage ?
80% of it, and if it doesn't I will make it
 
  #109  
Old 04-12-2009
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Originally Posted by My91Ranger
Good to see some progress. 6 weeks and we will so what it can do!
If you want to pull me around I promise I will have it on 4 wheels
 
  #110  
Old 04-12-2009
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if its on 4 wheel how hard can it be to make it run? we gotta step it up
 
  #111  
Old 04-12-2009
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You're probably already going to, but make sure you have a tube supporting the bend at the top of the a-pillar.

Also, where you have the a-pillar tacked to the factory cage, make sure you sleeve and plug weld on both sides of the joint.
 
  #112  
Old 04-12-2009
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Originally Posted by zabeard
if its on 4 wheel how hard can it be to make it run? we gotta step it up
ha, your funny.
 
  #113  
Old 04-12-2009
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Originally Posted by 034x4
You're probably already going to, but make sure you have a tube supporting the bend at the top of the a-pillar.
You talking about like this? Thats what I plan to do.
 
Attached Thumbnails Yamaha Rhino R1 Street Bike Project-toyotatruckandrhinopics024.jpg  
  #114  
Old 04-12-2009
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Yup. good, I see too many cages with laid back a-pillars with nothing supporting it.

Is the a-pillar sleeved where it splices into the factory cage at the dash bar?
 
  #115  
Old 04-13-2009
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Originally Posted by 034x4
Yup. good, I see too many cages with laid back a-pillars with nothing supporting it.

Is the a-pillar sleeved where it splices into the factory cage at the dash bar?

Yes there is a type of sleever in there. Basically left some of the stock material and slid it over.
 
  #116  
Old 04-13-2009
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Originally Posted by JoshK
Yes there is a type of sleever in there. Basically left some of the stock material and slid it over.
yup, just needs welded. we are gonna do something similar to the bottom side.
 
  #117  
Old 04-13-2009
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wouldn't hurt to plug weld it also. about an inch away from the joint and one on each side of the tube (180* from each other)
 
  #118  
Old 04-13-2009
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Damn you and your fancy garage with all your fancy tools, Zach!

Aw who am I kidding? I'm just jealous!
 
  #119  
Old 04-13-2009
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Originally Posted by 034x4
wouldn't hurt to plug weld it also. about an inch away from the joint and one on each side of the tube (180* from each other)
I remember reading somewhere that plug/rosette welds should be different distances from the edge of the tube also. Is that true?
 
  #120  
Old 04-13-2009
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Originally Posted by Gearhead61
Damn you and your fancy garage with all your fancy tools, Zach!

Aw who am I kidding? I'm just jealous!
your not far, come up and help us think. lol...

bending and notching tube takes more thought that i would have ever thought of. lol
 
  #121  
Old 04-13-2009
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What do you think of Window supports? Ya or Nay? (red lines) (yellow are soon to be tube, also imagine alot more supports on the door)
 
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  #122  
Old 04-13-2009
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I know nothing about cages but I dont think the window supports would be a bad idea. Plus they look cool!
 
  #123  
Old 04-13-2009
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After doing some reading it is not needed. Its mainly on used to keep stuff from flying into your window, which I knew but I thought it was also recomened for bracing.

I do plan on racing it a couple times a year, so I think it would be a good idea
 
  #124  
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Plus they look cool! lol
 
  #125  
Old 04-13-2009
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Are you planning on putting a windshield in it?
 

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