4.0L OHV & SOHC V6 Tech General discussion of 4.0L OHV and SOHC V6 Ford Ranger engines.

Can it be welded?

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Old Mar 28, 2007
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Icon9 Can it be welded?

Pic Explains all.....

 
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Old Mar 28, 2007
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manifold..

yes..its hard tho cuz its been tempered and its like moltened cuz its been so hot..but yes it can be done..
 
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Old Mar 28, 2007
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lol wow.

im gonna say no.
 
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Old Mar 28, 2007
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Originally Posted by HighRollerII
manifold..

yes..its hard tho cuz its been tempered and its like moltened cuz its been so hot..but yes it can be done..
yea it sucks i just put the 1 4 oz bottle friction modifier additive in the rear-end and another bottle in the tranny and was testing it and mixing it and bam i heard this god aweful noise...haha
 
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Old Mar 28, 2007
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a good welder can do it..you will have to take off the truck to clean up good, patch and weld..but yes it can be done...
 
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Old Mar 28, 2007
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weird. im surprised it cracked. sucks it did
 
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Old Mar 28, 2007
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Do you mind me asking how it happend or do you know what caused it?
 
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Old Mar 28, 2007
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Originally Posted by HighRollerII
a good welder can do it..you will have to take off the truck to clean up good, patch and weld..but yes it can be done...

have fun getting it off tho lol
 
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Old Mar 28, 2007
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Originally Posted by HighRollerII
a good welder can do it..you will have to take off the truck to clean up good, patch and weld..but yes it can be done...
the last one this one guy did is right below that cat and hasnt broke yet and that has been 6 or 7 months ago he welded it while it was on the truck so maybe he can do this one because its easier access thn the last one was
 
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Old Mar 28, 2007
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Originally Posted by Roach2004
Do you mind me asking how it happend or do you know what caused it?
read post 4
 
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Old Mar 28, 2007
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Damn I am stupid nevermind
 
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Old Mar 28, 2007
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Originally Posted by Roach2004
Damn I am stupid nevermind
haha we all have our moments..lol
 
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Old Mar 28, 2007
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it will need to be cleaned REALLY REALLY GOOD..and preheated..and probably a patch made since theres a nice gap..
 
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Old Mar 28, 2007
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Before attempting a repair, I would check with a Ford dealer. The EPA requires cats to be warrantied for 8 years/80,000 miles. If you are under 80k and didn't do any mods or abuse that could have caused the failure, you might be able to get a new cat assembly for free.

If you have something like a poorly supported aftermarket muffler hanging off the cat, that might give them a legit reason to deny the claim. (hint, hint)

Under the Emissions Defect Warranty for passenger cars and light duty
trucks (vehicles with a GVWR of 8,500 pounds or less), Ford Motor
Company also provides coverage, including labor and diagnosis, for 8
years or 80,000 miles (whichever occurs first) for these emissions parts:
  • catalytic converter
  • compuvalve
  • electronic emissions control unit (PCM)
  • onboard emissions diagnostic device
  • vehicle communication link (VCL) module
 
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Old Mar 28, 2007
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From: Ft. Campbell Kentucky
Originally Posted by rwenzing
Before attempting a repair, I would check with a Ford dealer. The EPA requires cats to be warrantied for 8 years/80,000 miles. If you are under 80k and didn't do any mods or abuse that could have caused the failure, you might be able to get a new cat assembly for free.
my truck has been rebuilt so i think the warranty was voided


EDIT: i have 84k on it
 
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Old Mar 28, 2007
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Oh well, I guess that takes care of that idea...
 
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Old Mar 28, 2007
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Originally Posted by rwenzing
Oh well, I guess that takes care of that idea...
yea ohh well stupid truck is broke again...lol
 
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Old Mar 28, 2007
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why not just get new ones
 
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Old Mar 28, 2007
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Originally Posted by lifted97ranger
why not just get new ones
because iam not ready to do that just yet i want the stupid thing fixed .....maybe one day i will do ceremic headers and all new exaust but until then it will be what it is
 
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Old Mar 28, 2007
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why not just take them off.......?

oh man, is everyone not going to like me now?
 
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Old Mar 28, 2007
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Originally Posted by drummerjamesh
why not just take them off.......?

oh man, is everyone not going to like me now?

haha
 
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Old Mar 28, 2007
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Originally Posted by drummerjamesh
why not just take them off.......?

oh man, is everyone not going to like me now?
because it is FEDERAL law that they be there....
 
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Old Mar 28, 2007
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header time!!
 
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Old Mar 28, 2007
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ohh i see, wait its at the header??

then i look dumb.
 
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Old Mar 29, 2007
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That isn't the exhaust manifold that's broken. From the pic, it looks like the y-pipe just ahead of the PS lightoff cat.
 
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