Made some progress
Made some progress
I managed to find a JY that pulled the axle for me and charged $150 complete with a lug nut on each side holding the drums on..
I'm awaiting a few brake line fittings, along with the axle swap kit from Ruff Stuff, then its getting loaded onto a trailer and getting hauled to a shop in south austin, once it gets home my new cover from Ruff Stuff will be going on (the D44)





the axle didn't look that wide until i bolted the wheels up

idk who said it, but someone said a 9" isn't that much stronger than an 8.8", they're smokin' crack. Look at the size difference's between the shafts. maybe the ring gear is only .2" bigger but the axle as a whole is WAY stronger.


I'm thinking about running it like this, what do ya think?

When i pulled it apart i noticed it had those little brass washers you see on brake calipers.. I don't need them do i? I couldn't see why but who knows..


I had an extra carrier laying around from my purchase from Gildo, it had 3.50 gears in it where as the stocker had 3's in it.. so i swapped the lower gear ratio 3rd member in and hope its enough until I can get new gears put in..
I'm still learning about the 9", its such an amazing and mysterious axle with all the possibilities and support that is has!! If i manage to break the 31 spline shafts I'll upgrade to some FF 35 spline hardware
I think I'm going to slowly build the spare hosing and 3rd member, locker, gears, truss the axle, build some links.. 4 link the rear
I'm awaiting a few brake line fittings, along with the axle swap kit from Ruff Stuff, then its getting loaded onto a trailer and getting hauled to a shop in south austin, once it gets home my new cover from Ruff Stuff will be going on (the D44)






the axle didn't look that wide until i bolted the wheels up


idk who said it, but someone said a 9" isn't that much stronger than an 8.8", they're smokin' crack. Look at the size difference's between the shafts. maybe the ring gear is only .2" bigger but the axle as a whole is WAY stronger.


I'm thinking about running it like this, what do ya think?

When i pulled it apart i noticed it had those little brass washers you see on brake calipers.. I don't need them do i? I couldn't see why but who knows..


I had an extra carrier laying around from my purchase from Gildo, it had 3.50 gears in it where as the stocker had 3's in it.. so i swapped the lower gear ratio 3rd member in and hope its enough until I can get new gears put in..
I'm still learning about the 9", its such an amazing and mysterious axle with all the possibilities and support that is has!! If i manage to break the 31 spline shafts I'll upgrade to some FF 35 spline hardware

I think I'm going to slowly build the spare hosing and 3rd member, locker, gears, truss the axle, build some links.. 4 link the rear
Last edited by 99ranger4x4; Oct 29, 2008 at 02:12 AM.
i had those on the 9" on my 76 only had about half of em and those that were left had seen better days so i would say they are just a type of crush washer or lock washer to keep the bolt from backing out. so far mine are still where i put em. so if you want em keep em
he said 100-150. I got my brake lines and fittings, just waiting on the ruff stuff order at this point
we can take a trip up to Harolds where I got my axle, there were rangers and explorers galore!
yea i know! I cant wait, i need 4wd! but first i need a job to be able to afford the front drive shaft
Last edited by 99ranger4x4; Oct 29, 2008 at 01:14 PM.
Ya man, 9" rear ends are awesome. Had one in my old truck. I did some serious stuff to it. When I rebuilt my friends 9" rear end on his Gran Torino it had those little copper washer things.
yea, but I plan on putting the 3rd member out again in a few weeks so I just snugged 'em up real nice. It still needs to be geared and I still want to weld up the old vent hole and drill a new one.
thats just to weld on the perches and shock mounts, then put it under there and I'm assuming hook up the brake lines and bleed 'em. I need to measure my yoke/u-joint and get a special u-joint from austin drive train, I guess i need to talk him into that as well.
he said an hour to an hour and half, guess their going rate is $100/hr. Then its $350 to install gears, I have the ring and pinion I just need the install/overhaul kit so ~$500 and it'll be good to go.... as an open diff :(
Hey Casey, how much more does the new diff cover stick out than the old one? I'm worried it wont clear my tie rod.
he said an hour to an hour and half, guess their going rate is $100/hr. Then its $350 to install gears, I have the ring and pinion I just need the install/overhaul kit so ~$500 and it'll be good to go.... as an open diff :(
Hey Casey, how much more does the new diff cover stick out than the old one? I'm worried it wont clear my tie rod.
Last edited by 99ranger4x4; Oct 29, 2008 at 06:02 PM.
thats just to weld on the perches and shock mounts, then put it under there and I'm assuming hook up the brake lines and bleed 'em. I need to measure my yoke/u-joint and get a special u-joint from austin drive train, I guess i need to talk him into that as well.
he said an hour to an hour and half, guess their going rate is $100/hr. Then its $350 to install gears, I have the ring and pinion I just need the install/overhaul kit so ~$500 and it'll be good to go.... as an open diff :(
Hey Casey, how much more does the new diff cover stick out than the old one? I'm worried it wont clear my tie rod.
he said an hour to an hour and half, guess their going rate is $100/hr. Then its $350 to install gears, I have the ring and pinion I just need the install/overhaul kit so ~$500 and it'll be good to go.... as an open diff :(
Hey Casey, how much more does the new diff cover stick out than the old one? I'm worried it wont clear my tie rod.
Matt did you drive your truck all the way home? Who is the RCD kit going to?
The 9" looks good so far, looks like you bend brake lines like i do, throw them on and let them bend in place on their own. LOL
The 9" looks good so far, looks like you bend brake lines like i do, throw them on and let them bend in place on their own. LOL
Naw, trailed it, remember, i split the carrier in half?

I want to run them over the leaves to keep them out of the way, so yea, I'll hook em up, run 'em over the leaves and see what gives.
whats the worst that can happen? lose all braking ability *knocks on wood*
Andrew, where'd you get that from? I'll do that instead..

I want to run them over the leaves to keep them out of the way, so yea, I'll hook em up, run 'em over the leaves and see what gives.
whats the worst that can happen? lose all braking ability *knocks on wood*Andrew, where'd you get that from? I'll do that instead..
This symbol " means inch.
so that means the new diff cover sticks out about 3/4 of an inch to an inch.
that is .75 - 1 inch
that means it sticks out further that the stock one by about 1 inch at the most.
don't know any other way to say it
so that means the new diff cover sticks out about 3/4 of an inch to an inch.
that is .75 - 1 inch
that means it sticks out further that the stock one by about 1 inch at the most.
don't know any other way to say it

coulda thrown 'diff cover' in there some where 
I may have an issue then haha my tie rod gets pretty close to my diff cover :(

I may have an issue then haha my tie rod gets pretty close to my diff cover :(
Last edited by 99ranger4x4; Oct 30, 2008 at 11:29 AM.










