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Building a front bumper

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Old Dec 17, 2009
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Seb_L's Avatar
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Building a front bumper

I want to get myself a front bumper made but around here they charge 1000+ for one. So I figured I would get the materials myself, make a template, cut them, prep them and get someone to weld it all together.

My question is what kind of metal, what thickness, etc. Do I use the same material for the mounting point. What can I use to cut it that I would have at home. I'll be making a design in paint to give you an idea of the look im going for.

Thanks everyone
 
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Old Dec 17, 2009
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are you wanting a plate or tube bumper
 
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Old Dec 17, 2009
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Originally Posted by Seb_L

My question is what kind of metal
i would use Steel. It is pretty common and pretty cheap and easily weldable.

Originally Posted by Seb_L

what thickness
I would probably use 1/8-3/16 in. Wait, you're in Canada. i would use like 3-5mm thick material. lol

Originally Posted by Seb_L
What can I use to cut it that I would have at home.
Do you have an angle grinder with a cut off wheel. or better yet, a chop saw? I don't know what you have at home to idk. You can always use a hack saw.


What you really need to ask yourself is if this bumper is going to be taking a beating....Meaning are you planning on jumping the truck and letting it land on the bumper? If so, then it'll need to be built to handle such a thing. Or is this bumper for looks? Holding some lights? Looking good? If so, then strength isn't as important. Get my drift?
 
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Old Dec 17, 2009
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The bumper would look like this but no plate, and a winch in the middle.

Name:  FrontBumper.jpg
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I have a grinder with a grinding wheel haha but I could prob get a cut off wheel at the local hardware store. It'll be used primarily to hold the winch, looks, tow points and strength. Not jumping the truck but if I hit a car/tree/rock I'll be safe. The bumper itself wont be taking a beating but I'd like it to perform well in a bad situation
 
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Old Dec 17, 2009
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3/16 plate get it made then make mine plz
 
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Old Dec 17, 2009
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From: Salmon Arm BC
ya 1/8 or 3/16inch steel. get the material cut your pieces out with an angle grinder with cut off wheel, and smooth out the edges and all that goodness, then take it somewhere and get them to weld it up for ya, then bring it home and grind down the welds and paint..

the only expense you would have this way is getting someone to weld it up for ya.. unless a buddy will do it for free or a case of brewski's or something and paint.

i think it would look good on your truck by the way!!
 
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Old Dec 17, 2009
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From: bomba shack
it seems to me that I have seen people make a template of the bumper out of wood or cardboard... that way you would actually be able to see how it really looks on the truck.
 
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Old Dec 17, 2009
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Originally Posted by 08XLT4x4
it seems to me that I have seen people make a template of the bumper out of wood or cardboard... that way you would actually be able to see how it really looks on the truck.
ya cardboard would work.. then you could tape the pieces together and its cheaper!!
 
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Old Dec 17, 2009
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Originally Posted by 93rangerXLT4x4
ya cardboard would work.. then you could tape the pieces together and its cheaper!!
huh?
 
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Old Dec 17, 2009
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Originally Posted by 93rangerXLT4x4
ya cardboard would work.. then you could tape the pieces together and its cheaper!!

FTW hahahahah
 
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Old Dec 17, 2009
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Originally Posted by 93rangerXLT4x4
ya cardboard would work.. then you could tape the pieces together and its cheaper!!
Mall crawlin' on a budget
 
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Old Dec 17, 2009
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all 3/16 would make that truck way too nose heavy, stick with 1/8 for your outer structure and 3/16 for your mounting plates.
 
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Old Dec 17, 2009
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Would a tube bumper be alot lighter?
 
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Old Dec 17, 2009
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Depends on the amount of tube used. usually yes if they are simple.
 
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Old Dec 17, 2009
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Originally Posted by 93rangerXLT4x4
ya cardboard would work.. then you could tape the pieces together and its cheaper!!
then rhinoline it and your done
 
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Old Dec 17, 2009
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From: Salmon Arm BC
Originally Posted by 08XLT4x4
huh?
not to build the bumpers you morons.. duh lol.. i meant to make a template of the ****ing thing.. geez.. use your brains..

cut the pieces out of cardboard, then trace them on some plate steel, then clean up the edges and weld it together!!!
 
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Old Dec 18, 2009
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i like the way this thread is going! hahah im interested in this build might be doing mine pretty soon. i gave ironbull bumpers a call today and they said they would give me the bumper for 1000 bucks if i pick it up from them. am really thinking about it too.
 
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Old Dec 18, 2009
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Originally Posted by 93rangerXLT4x4
ya cardboard would work.. then you could tape the pieces together and its cheaper!!
Originally Posted by 08XLT4x4
huh?
Originally Posted by rangergirl01
FTW hahahahah
Originally Posted by Lone_Ranger
Mall crawlin' on a budget
Originally Posted by camodown
then rhinoline it and your done
ROTFLMAO you guys kill me lol that made my morning
 
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Old Dec 18, 2009
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Originally Posted by Downey
ROTFLMAO you guys kill me lol that made my morning
all i can sat is POWED
 
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Old Jan 27, 2010
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Steppie Rear HD Bumper Ideas !

Who has one, a bumper or an idea; any pics.

I have been running w/o a bumper for a while now, looking on line, can’t get in the garage to even put down a bead so i am now looking for ideas.

thanks
 
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Old Jan 27, 2010
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search craigslist for "tube bumper" or "steel bumper".
 
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Old Jan 27, 2010
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From: Corvallis, OR/Seattle, WA
P.S. im getting rid of my old tube bumper with a stinger and winch mount area if anyone is interested, PM me!
 
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Old Jan 27, 2010
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From: Ottawa, Ontario
Where you located?
 
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Old Jan 27, 2010
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^^ he is in Washington IIRC
 
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Old Feb 2, 2010
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the bumper in the pic at the begining who makes that? and where can i find one for my ranger?
 
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