General Technical & Electrical General technical and electrical discussion for the Ford Ranger that does not fit in any other sub-forum.

03 PCM issues

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Old Jun 18, 2025
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03 PCM issues

O.K. so my 03 4.0 4x4 has some issues. It IS a 22 year old truck, so its expected. Oil change, replaced some lamps, did a u-joint in the front drive shaft. Spedometer was inoperable, fuses all good, popped a new spedo into the cluster, still not working. I went and got a better scan tool, PCM didn't have the speed signal, so I replaced the VSS. The old one was new, but unsecured, and looked a little chewed up. PCM had a signal now, but the spedometer was still dead, did i put a bad one back in? A few days later, i filled the tank, and shortly after, the the engine ran rough, and died, will not restart, will not turn over. Check engine light is off, theft light is on with a slow blink, i can access different modules via the OBD port, the anti theft module has no dtc. I checked all the fuses via multi meter, all good. When i turn the ignition key i can hear a relay pop, just nothing else. I know I am going to be chasing wires around, where would be the best place to start?
 
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Old Jun 18, 2025
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Additional info

Also, someone before me completely trashed the vacuum system. No vacuum to the blend doors. The valve covers are dammaged and leaking. Should i just start a restoration/ repair blog on this truck? Body is in so-so shape, a few chips and a few deep scratches. Fenders have significant dents, so i ordered a new pair from painted parts. Put on a new pair of 265/75R16 AT tires. Replaced the dome light assembly, also replaced the 3rd brake light assembly. Replaced 3 light sockets, and had to repair 2 of the light wiring harnesses.
 
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Old Jun 18, 2025
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Update 1

So. Did some "wiggle" tests. All the major harnesses. Removed the pcm harness cleaned the connector, checked the pcm connector, there was a bent pin, pulled and straitened it. I doubt that is the issue, considering, but it might be why the speedo wasnt reading. Went ahead and put down some dielectric grease, reconnected, with no joy.
 
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Old Jun 19, 2025
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Update 2

I didnt have much time today to tinker with the Ranger. I did, however, find that the PCM diode was open both ways. Theres battery voltage at the pcm relay. The relay is good. I will get a new diode tomorrow, but it is looking like the pcm is bad.
was scrolling the forums and member Ron_d had this bit of wisdom in another post:


Theft light flashing mean PCM is partially working.

Theft light should stop flashing if PCM is booting up

A few wires you can test, red wire on coil pack should have 12v with key on, same 12v PCM gets

Throttle position sensor has Brown/white wire, it should have 5volts from PCM, that means PCM is getting startup voltage

Im my case i have 12 volts at the coil pack, and .4 volts at the tps.
 

Last edited by Warhawk_Sigma; Jun 19, 2025 at 05:24 PM.
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