4.0L OHV & SOHC V6 Tech General discussion of 4.0L OHV and SOHC V6 Ford Ranger engines.

2002 XLT engine swap manual to auto

Thread Tools
 
Search this Thread
 
  #1  
Old 09-17-2017
Forddog12's Avatar
Member
Thread Starter
Join Date: Jun 2017
Location: Concord, NH
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
2002 XLT engine swap manual to auto

New to the forum...new to owning a Ford Ranger...new to any type of mechanical repair.

Quick history...I bought a 2002 XLT five speed knowing it didn't start. Turns out something broke in the engine as it was full of metal bits. I purchased an automatic engine and kept my original five speed transmission. Both engines are sohc.

I'm in the process of installing the new engine. Just wondering if anyone has done this type of swap and what differences/challenges I'll encounter?

Thanks!
 

Last edited by Forddog12; 09-17-2017 at 07:48 AM.
  #2  
Old 09-17-2017
RonD's Avatar
RF Veteran
iTrader: (1)
Join Date: Jan 2014
Location: Vancouver, BC
Posts: 30,654
Received 2,820 Likes on 2,586 Posts
Welcome to the forum

4.0l SOHC I assume, if the "new" engine is 2005 or earlier then install new timing chains and tensioners before installing engine, there was a problem with 1997 to 2004 4.0l SOHC tensioners which caused timing chain failures, premature wear, which is why you replace the chains and guides as well.
Timing chain is probably what broke on original engine

On any engine you also replace the rear main seal when engine is out(or trans is off), hard to get at after engine is installed, and costs about $8 so.........better safe than sorry

There is no difference in an engine used with manual or automatic
Manual trans needs a Flywheel bolted to the crank shaft
Automatic uses a Flexplate instead
If its the same engine model, 4.0l SOHC(1997-2012) then your Flywheel can be removed and bolted to the "new" engine.

Other things to replace on the 4.0l SOHC, Knock Sensor, under the lower intake and hard to get at
Check thermostat housing, these had a tendency to crack, not hard to replace with engine in the vehicle, but easier to inspect with engine out
 
  #3  
Old 10-15-2017
Forddog12's Avatar
Member
Thread Starter
Join Date: Jun 2017
Location: Concord, NH
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Thank you so much for all the great advice! Unfortunately I already had the engine in when I saw this. However if I have problems I have a great resource to start with. Thanks again!
 

Last edited by Forddog12; 10-15-2017 at 03:28 PM.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Draimen
Drivetrain Tech
4
01-28-2022 12:09 PM
bail315
OLD - Engine & Drivetrain
1
10-21-2012 05:18 PM
04RangerDude
Drivetrain Tech
2
06-03-2012 02:18 AM
Ross
4.0L OHV & SOHC V6 Tech
3
10-17-2011 09:50 PM
04blackedge
OLD - Interior, Exterior, Electrical, & Misc.
1
05-07-2009 04:43 PM



Quick Reply: 2002 XLT engine swap manual to auto



All times are GMT -6. The time now is 08:50 AM.