Quasi242's RCD to DBR and other stuff
Truck is not done. The rear suspension has not been modified since the RCD shackles and add a leaf were installed (pre Dixon kit). That should be partially remedied by the beginning of next week. I am installing an F150 9.75 axle (7" wider than stock). When this happens, I will be ditching the factory springs, blocks, etc. In it's place, I will be installing the Giant Motorsports 64" Deaver spring pack (spring under) with flipped shackles. 16" bypass shocks and a bed cage will be added later as funds permit. I am hoping that this will lower the back of the truck at least 4". The front suspension ride height will be adjusted to match the back once it is installed. Are these projects ever done???
I was running them for quite awhile. I pulled them recently since I will be installing a 4:88 rear end and don't have the funds to re-gear both axles at the same time. I am hoping to be full 4X4 LT within a few months.
lol.... never saw tis thread.. was amased on every page..... gotta get some vids of it running....
i loved tht bed cage.... if i didnt need my bed tht much id love to build something like that!
so jealous of the truck nice work!
i loved tht bed cage.... if i didnt need my bed tht much id love to build something like that!
so jealous of the truck nice work!
New Progress! - Giant 64" Leaf Spring Kit
So I finally started my axle swap/Giant 64" long travel leaf spring swap. Sorry for the picture quality. I only had my cell phone with me when I shot these pictures.
The axle: Ford F150 9.75 (equivalent to a Dana 60) axle with 4:88 gears, disk brakes and factory posi.

Welded axle tubes

New brake lines.

Front leaf spring hanger.

Rear leaf spring hanger and flipped 8" shackle.


Mounting the springs.


Axle mock up.

So far, the most difficult part of the swap has been getting the 9.75 axles redrilled to 5 on 4.5 and removing the factory hanger rivets. The rivets did not want to come out. With the heads removed, an air hammer was not enough. We had to make a long punch and use a sledge hammer to drive them out.
I will be running this setup on factory shocks for a while until I and afford the link killer shocks and bed cage fabrication.
The axle: Ford F150 9.75 (equivalent to a Dana 60) axle with 4:88 gears, disk brakes and factory posi.

Welded axle tubes

New brake lines.

Front leaf spring hanger.

Rear leaf spring hanger and flipped 8" shackle.


Mounting the springs.


Axle mock up.

So far, the most difficult part of the swap has been getting the 9.75 axles redrilled to 5 on 4.5 and removing the factory hanger rivets. The rivets did not want to come out. With the heads removed, an air hammer was not enough. We had to make a long punch and use a sledge hammer to drive them out.
I will be running this setup on factory shocks for a while until I and afford the link killer shocks and bed cage fabrication.
I was going to do a 9" like everyone else, but when I started to price it out and realized that I would need to do a custom tone ring setup this just make sense. I was able to find the axle for $400 with complete disk brakes and factory posi. I did a regear to 4:88's and that added some cost, but overall it is still much cheaper than a built 9". F150 width is a good match for the Dixon kit front end. The 9.75 has the same number of teeth on the tone ring and uses the same pickup as the 8.8, has the same drive line flange, and has a 34 spline axle vs. 28 and 31 spline axles in stock 9" axles. Since I do not plan on linking the truck, it does not bother me that the housing is cast.
Spring under is better because it helps to control axle wrap. I should be able to drive it on Monday. I can't wait. It looks mean with extended front and rear axles and 6" glass all the way around. Without a doubt that axle is heavy. However, I am not sure how it would compare vs. a fully built 9" with 35-spline axles and a custom HD housing. My guess is that it would be heavier but not by too much. Needless to say, I should not have a problem with breaking the rear axle unless I go to a built 302.
Give me a call and come on by. I still have that front bumper when you are ready.
also because there is no need for any more lift, which is why its generally under. Get some more pics up asap of the new stance. I really want to go fullsize axle of somesort for the rear but I just dont want to spend that much for a leaf setup. Plus I already have an explorer 8.8 with 4.88 gears.
also because there is no need for any more lift, which is why its generally under. Get some more pics up asap of the new stance. I really want to go fullsize axle of somesort for the rear but I just dont want to spend that much for a leaf setup. Plus I already have an explorer 8.8 with 4.88 gears.
yeah more power to ya for sure. Like you said no sense in getn a badass 9" if you dont plan on linkn it. I will be fine with a badass leaf setup in the rear living where I am. If I ever want somthing with crazy awesome travel front and rear I will just buy a 2wd ranger.





