Rear Block Removal
Ranger rear axles all use 3" u-bolts, 1/2" diameter, except 2010/11 axles with disc brakes
You should be able to reuse existing u-bolts unless the threads are damaged, then you will needed to cut them off
Support the frame so rear wheels are off the ground about 2" and have another jack for the axle
Loosen the 4 nuts on the 2 u-bolts on one side, loosen enough so block can be removed, about 1/2-1"
Remove block and then retighten nuts
Go to other side
Re-torque all 8 nuts to 70-75ft/lb once you put some weight on the tires
You CAN cut off the ends of the u-bolts if they are too long to get a socket on them for tightening
You should be able to reuse existing u-bolts unless the threads are damaged, then you will needed to cut them off
Support the frame so rear wheels are off the ground about 2" and have another jack for the axle
Loosen the 4 nuts on the 2 u-bolts on one side, loosen enough so block can be removed, about 1/2-1"
Remove block and then retighten nuts
Go to other side
Re-torque all 8 nuts to 70-75ft/lb once you put some weight on the tires
You CAN cut off the ends of the u-bolts if they are too long to get a socket on them for tightening
Last edited by RonD; Feb 4, 2020 at 10:00 AM.
Ranger rear axles all use 3" u-bolts, 1/2" diameter, except 2010/11 axles with disc brakes
You should be able to reuse existing u-bolts unless the threads are damaged, then you will needed to cut them off
Support the frame so rear wheels are off the ground about 2" and have another jack for the axle
Loosen the 4 nuts on the 2 u-bolts on one side, loosen enough so block can be removed, about 1/2-1"
Remove block and then retighten nuts
Go to other side
Re-torque all 8 nuts to 70-75ft/lb once you put some weight on the tires
You CAN cut off the ends of the u-bolts if they are too long to get a socket on them for tightening
You should be able to reuse existing u-bolts unless the threads are damaged, then you will needed to cut them off
Support the frame so rear wheels are off the ground about 2" and have another jack for the axle
Loosen the 4 nuts on the 2 u-bolts on one side, loosen enough so block can be removed, about 1/2-1"
Remove block and then retighten nuts
Go to other side
Re-torque all 8 nuts to 70-75ft/lb once you put some weight on the tires
You CAN cut off the ends of the u-bolts if they are too long to get a socket on them for tightening
Keep in mind I only removed the driver side block and attempted to tighten the U bolt nuts when I noticed the leaf springs were no longer aligning with the axle perch hole. Did I have to remove the rear passenger block (now both passenger and driver side rear blocks removed) as well before tightening the rear driver side U bolt?
Is this normal?
I have searched so many forums. Why am I the only one reporting this phenomena? After researching flip kits, which I have no intentions of doing, I only want to remove the rear blocks so getting in and out of the truck is easier for my wife who is 5'2". This is what DJM says about flip kits and how lowering the rear of the truck "extends" the drive shaft length, thus pushing the axle rearward, leaf springs no longer fit into the axle perch holes......
"No. 1 you must move the rear axle back towards the rear of the truck, away from the transmission, around ¾ of an inch. This is done because your drive shaft actually becomes longer when you “flip” your axle. " ( https://djmsuspension.com/flip-kits/)
Last edited by Armystrong; Jan 3, 2021 at 11:33 AM.
You should drop/unhook the rear drive shaft before doing this work, because yes it will push axle back
There is a slip joint on the drive shaft that allows rear axle to go up and down when hitting bumps, because drive shaft length changes when that happens
If you were to remove u-bolts with drive shaft connected it would normally move and then be hard to push slip joint back in
The slip joint should have enough travel to remove the blocks with no issues, not sure on the 6" blocks
There is a slip joint on the drive shaft that allows rear axle to go up and down when hitting bumps, because drive shaft length changes when that happens
If you were to remove u-bolts with drive shaft connected it would normally move and then be hard to push slip joint back in
The slip joint should have enough travel to remove the blocks with no issues, not sure on the 6" blocks
You would recommend disconnecting the driveshaft at the rear differential. Put a jack under the diff/axle, and then proceed with jacking up the truck frame and then removing the U bolts and finally the blocks. Reassemble in reverse order. Any idea on the torque specs for the drive shaft bolts?
Thank You
Thank You
Drive shaft to rear axle bolts should be 70-80ft/lb
I think they are 12mm 12point
Yes, a jack under the differential will make things easier, its not balanced, just FYI, the left side axle is about 3" longer than right side axle
I think they are 12mm 12point
Yes, a jack under the differential will make things easier, its not balanced, just FYI, the left side axle is about 3" longer than right side axle
Once I complete this, if the ride height is still to high for my wife to comfortably get into and out of the Ranger with ease, would flipping the shackles be to much? Any adverse affects besides less slip yoke travel...or not an issue? I am still on the fence with doing this (block removal, possible shackle flip) because I had to turn the adjustment bolts counter clock wise 8 times for the T-bars to lower the front to a comfortable height for April to get into the truck. Right now, the truck is back to OEM stock height because there was no way I was going to let April drive an extremely low front rake looking truck. Only thing is, I think that is too loose for the T-bars. I still remain on the fence with this because I dont want to create an drivetrain issues since I currently have no issues what so ever with my 2002 Edge Plus 4x4. I don't off road at all so losing ground clearance is not an issue, making my wife comfortable is my main concern. Worse case I get step bars.
I would say best case would be step bars 
Here is an article about flipping the rear leaf string hangers to get a 2" drop: https://www.therangerstation.com/Mag...005/tech.shtml
Cranking/uncranking torsion bars on the front changes the "spring weight" rating of the bars, if you uncrank them too much it will feel like you are driving a boat, lol, it will sway when cornering

Here is an article about flipping the rear leaf string hangers to get a 2" drop: https://www.therangerstation.com/Mag...005/tech.shtml
Cranking/uncranking torsion bars on the front changes the "spring weight" rating of the bars, if you uncrank them too much it will feel like you are driving a boat, lol, it will sway when cornering
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