Ranger's Manual T-case Swap
Ranger's Manual T-case Swap
I should make this a how to lol.. It will most likely be going in the ranger this weekend.
Here are some pics of the parts i already have:
1. T-case from a 2002 FX4. $250
2. Tail Housing from Ford. Part (#FMC1L5Z7A039-CA) $223.57
3. Bushing for T-case/linkage from Ford (#FMC3L5Z7335AA) $7.19
4. Manual t-case linkage x2. From Junk yard $14. $7 each.
Things to get:
1.FX4 t-case shifter arm.
Here are the pics.
Tcase from 2002 ranger.

Tail housing from ford w/ bolt bosses.

Bushing for T-case linkage.

1 of my 2 t-case linkages. It will need to be modified and the heat cut off and a shifter bolted to it. (see above still need t-case shifter arm)

Ill should have some pics on the swap this weekend if i remember. If not ill have some after pics lol
Here are some pics of the parts i already have:
1. T-case from a 2002 FX4. $250
2. Tail Housing from Ford. Part (#FMC1L5Z7A039-CA) $223.57
3. Bushing for T-case/linkage from Ford (#FMC3L5Z7335AA) $7.19
4. Manual t-case linkage x2. From Junk yard $14. $7 each.
Things to get:
1.FX4 t-case shifter arm.
Here are the pics.
Tcase from 2002 ranger.

Tail housing from ford w/ bolt bosses.

Bushing for T-case linkage.

1 of my 2 t-case linkages. It will need to be modified and the heat cut off and a shifter bolted to it. (see above still need t-case shifter arm)

Ill should have some pics on the swap this weekend if i remember. If not ill have some after pics lol
BTW i have fx4 shifter in the ranger now too. No pics though and i couldnt justify spending $60 on the shifter ball either so i got one from Napa, And the boot is someone i got from my uncle. Its real small.
Now i just need to find the rcm cover that came in the manual t-case trucks
Its easier for you to do it since you can find the extension housing without the OSS hole anywhere. The 2001 and up trucks need that hole so the OSS sensor can go in there. Its a lot harder to find the housing with the hole in it.
Joined: Aug 2006
Posts: 7,878
Likes: 5
From: New Mexico
You dont have to have an auto to do a manual case swap......
Hmm? my truck is currently a manual. The t-case is currently Automatic(junk)
The two on the right are not mine. The les paul on the left is mine. or was mine. I sold it like a year ago. I lost interest
gave my 2 pedals away (crybaby and evh phase 90) I miss them
gave my 2 pedals away (crybaby and evh phase 90) I miss them
Mine started as 2wd
now is 4wd with a manual transfer case
looking good man, get some work done!!
Here are some pics of the fx4 shifter. Need to get an fx4 t-case shifter now...
I know it looks like ****, but i could care less.




And my recruiter gave me a couple cool stickers... I dont like stickers on the outside of vehicles or on windows or bumpers lol

I know it looks like ****, but i could care less.




And my recruiter gave me a couple cool stickers... I dont like stickers on the outside of vehicles or on windows or bumpers lol

FWIW, the splitter reads " Up High, Down Low"
I still think you should have a blower connected to it Mad Max style. I'm sure you can use something similar to a A/C compressor magnetic clutch.
I have the eatan m90 in the garage. Thats going on the ranger some time too lol.






. I cant wait to see how this turns out so I can do it on any other ranger I get that is automatic. Good Luck! 
