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93 ford ranger complete rebuild from bare frame with SAS

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Old Aug 22, 2010
  #76  
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From: arthur
yep it is a new process 435

manufactured on may 22nd 1974
 
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Old Aug 22, 2010
  #77  
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well good! So have we figured out what the transfer case is yet? Cause we both think it is different things..
 
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Old Aug 22, 2010
  #78  
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I have two axle tags. Can anyone tell me what everything means and what the ratios are.

this is from my dana 44.

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This is from my 9 in. rear end.

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Old Aug 23, 2010
  #79  
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From: arthur
top tag is

top line ,, plant where it was built , the carrier number and city where it was built

bottom line serial number ,, the gear ratio

the bottom tag i am having trouble with
 
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Old Aug 23, 2010
  #80  
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bottom tag
WEV-AR1
Ford E100, E150 Van '81-'83
2.75 Gear Ratio
9.0 Ring Gear Dia.
31 Axle Splines

Ford Rear Axle Assembly Identification - Page 06 - FORDification.com
 
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Old Aug 23, 2010
  #81  
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From: arthur
thank-you for that info

dana tags are so easy to identify than the ford tags
 
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Old Aug 23, 2010
  #82  
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Thanks for the info guys. How close do the ratios have to be in order to use them together? I am assuming i should change the rear gear ratio. What would you suggest i put in it?
 
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Old Aug 23, 2010
  #83  
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From: arthur
it depends what you intend to do with the truck

street or bogging
 
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Old Aug 23, 2010
  #84  
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I will be driving it to where i off road for now but then i will be in both mud and rocks
 
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Old Aug 23, 2010
  #85  
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From: arthur
4.10 rear gear ratio is okay

the granny low 1st gear of the np435 will compensate for the high ratio diff gear

there were 3 different 1st gear ratio`s of the 435

mark the input and output shaft with a marker line , turn the input shaft by hand ,
and count how many times the input shaft turns versus how many times the output shaft turns

you are looking for 1st gear ratio ( 5:13 / 5:89 / etc )
 
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Old Aug 23, 2010
  #86  
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Alright i will see if i can figure that out once i put it back together. i still need to replace the synchro rings. So of i put that ratio in the rear wouldnt i have to replace the front too? i really dont know a whole lot about them but i thought they need to be close other wise the tires will turn at different speeds and then break things or put allot of stress on things.
 
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Old Aug 23, 2010
  #87  
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From: arthur
your front and rear differential gear ratio`s must match

otherwise you will damage your transfer case
 
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Old Aug 23, 2010
  #88  
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Alright thats what i thought. Thanks for the info
 
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Old Aug 29, 2010
  #89  
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Good news everyone!!! Well at least for me it is. This weekend i picked up some 35 in. tires with rims for a great price and next weekend i am going to pick up 2 more dana 44's and 2 more ford 9 in. axles all for free! So these axles will have the same ratios so i wont have to buy new gears which will save me money. I will post pictures of everything next weekend hopefully.
 
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Old Aug 29, 2010
  #90  
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Good deal!
 
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Old Sep 5, 2010
  #91  
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pics?
 
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Old Sep 5, 2010
  #92  
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I will get some tomorrow. sorry
 
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Old Sep 12, 2010
  #93  
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Its been awhile since i have been able to post anything on here so here is everything i have so far..

These are my 35's next to my 31's. one of the 35's is ripped so i need to find one more tire of the same size.
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Tell me what you think? Should i keep these the same color or paint them black?
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Along with the tires i got a frame with a dana 44 and for 9 in rear. Unfortunately the 44 has the cast wedges so i think i am going to stick with the first axle i got. I got them both apart and are nearly ready to be blasted and painted.
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Along with the axles i got another transfer case. Not sure what it is. I havent cleaned it up yet to find a i.d. Maybe you know what it is. it has a Hi and Low 4X4 and come out of a 73 ford truck .
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The problem i had while ago with my hub has come to a final solution. I have to torch it out. i will buy a new part or just use the locking hubs from my other axle.
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I have my 302 almost all the way apart and am about ready to send it in the get cleaned and rebuilt.
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I also picked up a gas tank that i may use. I havent decided yet.
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I have plenty of leaf springs but still not sure what i am going to use to get the best flex and correct ride height. Also i have heard of people using chevy 63 in leaf springs. We have a Chevy truck sitting in my yard but not sure if it has those springs. How do i know?
 
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Old Sep 13, 2010
  #94  
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i think you would just measure the springs...
 
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Old Sep 13, 2010
  #95  
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Originally Posted by ranger4.0
i think you would just measure the springs...
Do you measure from eye to eye? or the entire spring?
 
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Old Sep 20, 2010
  #96  
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Attempted to sand blast the frame but it ended up not being strong enough. I will be taking it to a industrial blaster this weekend then painting it.

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Also i got my axles and engine completely apart and ready to be cleaned up blasted then painted and rebuilt.

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Along with getting the axles apart and trying to blast my frame i got another frame and torched that up.

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Old Sep 21, 2010
  #97  
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From: arthur
sorry to say that the engine block is toast

that is a-lot of rust internally , a-lot of rust on the crankshaft too
 
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Old Sep 21, 2010
  #98  
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it must be the picture or something cause there is no rust on the engine.
 
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Old Sep 21, 2010
  #99  
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looks dirty thats all
 
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Old Sep 21, 2010
  #100  
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Ya its just oil and oil deposits
 
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