The Blown-Ranger
For me, ...there needs to be some space between the tires and fenders. Just me.
I want an aggressive stance, not a slammed truck. There is plenty of ground clearance but the CG is low enough to handle a curve at speed. Race truck??! ... no, just a fun ride that pays homage to it's big brother, the Lightning.
" Wouldn't you really rather have a Buick" ?!!
(3.8 turbo engine, ... that is) 🤗
Engine and transmission are coming out next week, so I can get in there and weld the "back side of all the mounts and brackets I have tacked in place. Motor mounts, steering shaft supports, front sway bar mounts, upper A arm mounts, front down bar mounts, front lower cross bar, (in front of the engine), upper cross bar, (in front of the fire wall), re-mount front radiator support, (make it bolt-in), make mounts for oil cooler on passenger side, (below head light). ... WOW!! What a list! I am going to need more Argon gas and MIG wire !
Last edited by Bob Stockum; Oct 6, 2020 at 01:19 PM.
I know most here, are more of the "off road truckers". I just had a different take on this Ranger, from the start.
the Grand National thing just sort of "happened".
That is another car I always really admired.
I actually started another project that I had to "bail on" in the 90's. A Conquest TSI sports car I got from the salvage yard, with a blown 2.6 turbo motor. There again, I got a Buick GN engine and trans. And was slipping it into that "small" sports car. Got laid off, and had to sell it.
So this is sort of a continuation of that project.
Always felt the awesome power of the GN turbo motor, needed to be in a lighter car.
Again, ... thanks for the props!
"Boxing in" what I can Get to. The weather has been pretty wet, thanks to omega's remnants passing over VA. So the engine and trans will have to wait a few days to come out.
I put the KYB shocks on the front, put the truck on the ground and re-checked the caster and camber. It looks good!
Here is a look at the pass side lower A arm mount. The rubber snubber is gone, along with the steel step that it mounts to.
Here is the driver side lower mount, with the mount notched out for extra down travel. I will be cutting this out next week.
With the 3.8 turbo engine and transmission out of the way, I can get in there and weld the mounts and steering shaft supports.
Motor mounts are tacked, but soon, all will be final welded, cleaned and painted. Brake lines run and brake system finalized.Upper control arm mounts will also be finished, (now that I can get in there to weld).
The steering support bearing mounts need final welding also. Plus a little more clearance to the u-joint and motor mount!
Last edited by Bob Stockum; Jan 15, 2021 at 12:42 PM.
Broken lift
The seals in my lift started leaking, so I have been busy fixing that.
The lift has worked flawlessly since 1988, so I can't really complain.
Getting the cap off of the cylinder, required me to "clamp" it to the lift post. (This cylinder is HEAVIER THAN IT LOOKS), in the pictures!
Welding up frame
Motor mounts are done! Moved them 3 times
The ex crossover pipe was too close to the lower A-arm mount, so I cut, heated, hammered and patched in the metal, to give enough room.
Wire brush, clean, prime and paint.
drivers side motor mount to steering u-joint gets some extra clearance too!
Sweet build. This is going to be nice when you're done. I know I'm late to the game but your idler pulley that you added, I think you should have been more towards the center area. Closer to underneath the upper idler you have. Just to have more belt on the ac compressor. Nicely done for sure though. Love the fab work you're doing and you've given me some ideas for my engine compartment on my Nissan. Thank you.
Sweet build. This is going to be nice when you're done. I know I'm late to the game but your idler pulley that you added, I think you should have been more towards the center area. Closer to underneath the upper idler you have. Just to have more belt on the ac compressor. Nicely done for sure though. Love the fab work you're doing and you've given me some ideas for my engine compartment on my Nissan. Thank you.
I was staying with the orig belt length.
That is where it landed.
since it gave 90 degrees of contact, ... I said GOOD N UFF 🧔
This project started from me seeing a very clean 98 2wd Step side on my way to town.
I had noticed it before, but the motor was gone and I thought it might be available.
I owned a 1999 F150 Lightning a few years back. Kinda wish I never sold it. Job closed down and some things had to go to keep the home stead solvent!
2004 Sport Trac brakes up front, 3" lowering springs 9" Saleen rims up front w/ Nitto 255/45/18's ...and they CLEAR everything! Giant 97 V-8 Explorer swaybar, fits like a glove! Lock to lock clears fine!
10" X 18" rims out back, with 295 Nittos. Sick!
Still inside fenders. A must for me. This is on it's own weight Need to raise upper A arm mounts to avoid excessive camber changes. Toe is moving a lot too. So i need to work on that too. (Raise steering rack and lower tie rod some.
Stock turning angles work fine
Need to move rubber brake line mount on frame about an inch. (Tire is very close! )!
I opted for coated, drilled and slotted rotors and powder coated/rebuilt calipers just cause they look nice to me! I had to make some custom mounts for the SportTrac calipers.
If you wondered why the SportTrac brakes and calipers, .... Here is the reason!
The stock brakes are way too small. The V-8 Explorer rear came with discs too, so now I am satisfied. 👍
I was trying to "insert" the rotor picture in, way up top, but it copied the entire page and put it at the end! ???
Last edited by Bob Stockum; Mar 1, 2021 at 02:16 PM.
Fuel cell
17 gal cell. 29.5" x 16" x 7". Have to make a little room for sides. Room for two batteries behind fuel cell.
Measuring for straps to hold cell in place.
Will lower the bed inplace tomorrow, to check clearances for fill hose and other connections.
This is looking pretty good to me! 👍
I decided to add a skid-plate, to protect the fuel cell from damage.
The cell is cushioned with foam rubber between the angle iron and alum tank. Anywhere the aluminum can touch the frame or mounting brackets, there is rubber cushion to protect it from chafing.
Next comes the battery mount/tray. This wil be behind the fuel cell. Then the truck bed will go back on to fit exhaust exit and fuel filler door and hose.
Lining up bed w/ truck
Looks "TIGHT"!
Ex pipes will come out under the step
Plenty of room between bed and tire
No tires outside body PLEASE!
Looks just right for me!
battery behind fuel cell.
Began collecting engine parts from my Grand National guy. Sealed Power forged .030" oversized pistons, on rods, reconditioned with ARP bolts. New rod bearings too.
Turbo block, cleaned, bored .030", new cam bearings and ready to build. Kenny Duttweiller camshaft, reconditioned and ported turbo heads. ARP head stud kit Looking good for major power foundation !!
Running exhaust out below the step.
Need a slight oval cut above the pipes, to give some "wiggle-room"
Need some wider mud flaps!!
Engine and trans are currently "out", so she is riding a little high up front.
Bed back UP! Wire brushed, acid treated, undercoated. When I work out the fuel-fill door and hose to fuel-cell and make up the battery cables, then the bed can come down to stay. ... YEA !! 👍
OH!! ... also want to cut/fab the "oval-arch" shaped notch in the step, over the ex pipes.
That will be fiberglass work. (Itch-itch !!) 😳
Last edited by Bob Stockum; Apr 21, 2021 at 03:55 PM.



