034x4 Solid Axle Swap Thread
Originally Posted by 034x4
Not the same type of travel. I will have alot of articulation, but i'm not going to be able to go rompin' in the dunes at 30 mph.
oh come on you can do it. ive seen SAS trucks in the air
its all good.
Originally Posted by SonicRanger001
Ya, hes setting up for going through 3-4 feet of mud and climbing over Toyota's and Honda's at the local Wal-Mart...certainly an "East Coast" rig!!!
UPDATE 6/25/05
Passenger side frame rail is done. Drivers will be tommorow (cutting/grinding factory bracketry). All brake parts have arrived (rotors, pads, calipers). Just waiting on a damn pinion yoke and the gears will go in, hopefully by that time i will have my superior/warn shafts, u-joints, and custom PMP knuckles in...also got the leafs i will be using, factory 7-leaf waggy front springs. I will use them for now, if they are not high enough i'll use the 44044 2" waggy springs everyone typically uses. (i'm using factory springs first since i already have 3" body, fiberglass and cut rear fenders so i don't need as much lift)
Passenger side frame rail is done. Drivers will be tommorow (cutting/grinding factory bracketry). All brake parts have arrived (rotors, pads, calipers). Just waiting on a damn pinion yoke and the gears will go in, hopefully by that time i will have my superior/warn shafts, u-joints, and custom PMP knuckles in...also got the leafs i will be using, factory 7-leaf waggy front springs. I will use them for now, if they are not high enough i'll use the 44044 2" waggy springs everyone typically uses. (i'm using factory springs first since i already have 3" body, fiberglass and cut rear fenders so i don't need as much lift)
I want iroks, but TSL's will outlast them on the road. and TSL's are cheaper, but irok's are badass. I'll prolly end up getting TSL's cuz i do have to drive alot to get anywhere to use them.
looking good sounds like you are the same part of the SAS i am, lots of parts ordered just waiting for things so it can all be assembled. are you going to add a engine crossmember? just a hint if you do dont cut off the old diff mounts on the frame. you can use them to bolt in a custom crossmember.
I'm using waggy 7-leaf packs for now. For steering i am using foxfab of pirate4x4's 'yota IFS steering box w/ pitman arm, BTF high steer arms, and PMP flat-top knuckles, and when i get further in assembly i will measure and order drag link + tie-rod from PMP also.
Got the steering box, and flat top's in. Flat tops are installed in axle as well as spool and gears. Will take pics sometime next week. I just walked in the door from a 7 day trip to rotonda florida. STILL waiting on my damn 280$ u-joints to get here...When they get here i'm prolly going to assemble everything with the stock shafts and when i get enough $$ i'll just swap in the superiors. I just wanna drive it for now. I got some 2x2 square tubing i'm using on the front for the leaf hangers. Going to make them either tomorrow or monday and will post lots of pics. Also am going to order my spring over perches monday and when they get in i can weld them up on the axle and sit it under the truck and mock-up steering etc. Thanks for keeping interest.
Not much progress to take pics of since i'm waiting on alot of parts and working on the axle at work.

EDIT: the front crossmember should be assembled tonight, will post pics after i tack weld it together. Its 2x2 3/16" steel with 4x4 1/4" steel U peices on the end upside down where the springs mount.

EDIT: the front crossmember should be assembled tonight, will post pics after i tack weld it together. Its 2x2 3/16" steel with 4x4 1/4" steel U peices on the end upside down where the springs mount.
About 4 hours i think it took me. Man the gears and high steer arms will be on the axle tomorrow. If i get the perches, u-bolts, chormo shafts and u-joints this week, my axle will be complete. Then i can finish the crossmember and bolt up my leafs and the axle to the truck...selling my tires this sunday so i will use that money to buy 2 38's and 2 wheels so i have them to mock up on the truck when i get the axle mounted.
Ordering 2 38x12.50 TSL's with 15x10 rockcrawlers on monday. Only two cuz ts cheaper right now and i dunno wtf my rear bolt pattern will end up being.
EDIT: the 38x12.50's are only 190 a peice, only 30 more than my 35 bfg's...
EDIT: the 38x12.50's are only 190 a peice, only 30 more than my 35 bfg's...





