Razorsedge's SAS
Joined: Aug 2006
Posts: 7,878
Likes: 5
From: New Mexico
Thanks Casey.
I got the shock tabs off both sides, the upper coil bracket off the driver's side, and half of the panhard mount off.
Here's the coil bracket in it's proposed new position.

The coil sitting in it's proposed new position, lots more room for the new panhard mount.
I got the shock tabs off both sides, the upper coil bracket off the driver's side, and half of the panhard mount off.
Here's the coil bracket in it's proposed new position.

The coil sitting in it's proposed new position, lots more room for the new panhard mount.
Joined: Aug 2006
Posts: 7,878
Likes: 5
From: New Mexico
Thanks. I think it'll be a big improvement overall. I thought about notching the frame for the coils like you did while I'm in there but I'd have to rework the whole hoop and I'm not sure I wanna get that deep into it. I'm already deeper in than I wanted to be lol.
I hear ya, you've got a nice setup with that hoop anyway
Gotcha that makes sense, will be sad to see it go if you decide to sell but it's understandable when toys just sit.
Joined: Aug 2006
Posts: 7,878
Likes: 5
From: New Mexico
Got the other coil mount off and the other half of the panhard bracket off. Also got some of the old welds cleaned off. I think tomorrow I might be able to get the lower coil brackets cleaned up and clearanced for the tie rod. I've got a plan in my head to integrate the lower panhard mount into the coil bracket so we'll see how that plays out.


If you get it to drive better than maybe you will. You need to head west and find a place off in the mountains.
Joined: Aug 2006
Posts: 7,878
Likes: 5
From: New Mexico
Got the lower coil brackets cut down on the front end for tie rod clearance. Plenty of room now.

This is where I'm going with the panhard bracket. I notched the coil bracket so it would fit inside it. It's not in the final position yet but I'll weld it all together so it's one piece. It's still going to be tight but it's the best position I could come up with to get the longest panhard possible.



Joined: Aug 2006
Posts: 7,878
Likes: 5
From: New Mexico
Thanks, I hope so too!.
I tacked the panhard brackets in place this evening, the upper bracket is gonna stay where it's at while the lower bracket still needs a small amount of tweaking. I really wanted to have a look at the angle compared to the drag link and it's real close, when the lower bracket is in it's final position it should be spot on.


I tacked the panhard brackets in place this evening, the upper bracket is gonna stay where it's at while the lower bracket still needs a small amount of tweaking. I really wanted to have a look at the angle compared to the drag link and it's real close, when the lower bracket is in it's final position it should be spot on.


Joined: Aug 2006
Posts: 7,878
Likes: 5
From: New Mexico
And trying to come up with the correct spring rates is driving me insane. If I want a 12" coilover with 5" showing at ride height I'm coming up with like a 150/200 rate which seems way lighter than what anyone else is running. Everyone else seems to be super cabs with the 4.0 though. Ugh.
Anyway, I got the panhard bar done. Now I've gotta actually start welding some stuff.



Anyone have a recommendation for a place to order 3/4" grade 8 bolts? Can't seem to find anything bigger than 5/8 locally.
Joined: Aug 2006
Posts: 7,878
Likes: 5
From: New Mexico
Thanks, should have them by the end of the week.
So I got the panhard mount fully welded. I completely closed it in the coil mount, should be plenty strong now.

Also got the upper panhard mount all done.

And even painted it!

Both spring mounts welded on the axle.

Now I've gotta deviate from the plan, I'll be cutting the hoops off soon to make room for the new King coilovers I ordered. I still have to discuss valving and spring rates with the vendor so I can do the free coil exchange program if I'm not happy with 'em. Once I've settled on valving and springs it'll be like 2 weeks for King to build them.
In the meantime what color should I paint the steering links and control arms? I'm thinking silver maybe? Nothing flashy, but don't want black. They've been OD green for 5 years now so it's time to change it up.
So I got the panhard mount fully welded. I completely closed it in the coil mount, should be plenty strong now.

Also got the upper panhard mount all done.

And even painted it!

Both spring mounts welded on the axle.

Now I've gotta deviate from the plan, I'll be cutting the hoops off soon to make room for the new King coilovers I ordered. I still have to discuss valving and spring rates with the vendor so I can do the free coil exchange program if I'm not happy with 'em. Once I've settled on valving and springs it'll be like 2 weeks for King to build them.
In the meantime what color should I paint the steering links and control arms? I'm thinking silver maybe? Nothing flashy, but don't want black. They've been OD green for 5 years now so it's time to change it up.






